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FLAT SPRINGS

Contact Springs
Electrical

Engineered for optimal conductivity and reliable mechanical life. Our precision electrical contact springs provide consistent contact force in switches, relays, and battery compartments, ensuring zero signal loss across thousands of cycles.

High Conductivity Fatigue Resistant Custom Plating

Technical Specifications

Precision stamping parameters for electro-mechanical applications.

Parameter Specification Range Standard Tolerance
Material Thickness 0.1 mm - 2.0 mm ± 0.01 mm - ± 0.05 mm
Strip Width 2.0 mm - 20.0 mm ± 0.05 mm - ± 0.1 mm
Contact Force 0.1 N - 10 N ± 5% (Precision calibrated)
Base Materials Beryllium Copper, Phosphor Bronze, Brass, Stainless Steel
Surface Plating Gold, Silver, Tin, Nickel, Palladium (Selective plating available)

Features & Advantages

Ensuring flawless signal and power transmission.

Conductive Alloys

Utilizing premium Beryllium Copper and Phosphor Bronze to maximize electrical conductivity while maintaining excellent spring memory.

Selective Plating

Advanced plating techniques allow us to apply precious metals like Gold or Silver only on the actual contact points, dramatically reducing costs.

Consistent Force

Precision stamping ensures that the contact pressure remains constant, preventing electrical arcing and heat buildup during operation.

High-Speed Stamping

Progressive die manufacturing enables millions of identical contact springs to be produced rapidly with zero variance.

Electrical Applications

Powering modern devices and control systems.

Battery Compartments

Positive and negative terminal contacts for consumer electronics and medical devices.

Electromechanical Relays

Providing the switching mechanism inside high-cycle industrial relays.

PCB Connectors

Surface-mount and through-hole shielding clips and grounding contacts.

Smart Home Devices

Antenna contacts and switch domes in thermostats and smart security panels.

Ready to Optimize Your Manufacturing?

Send us your CAD files, blueprints, or performance requirements. Our engineering team will provide a comprehensive DFM (Design for Manufacturability) analysis and quote within 24 hours.